Custom extended desk mats — large format, factory direct

XXL desk mats from 900×400 mm to 1200×600 mm, plus custom dimensions. Natural rubber base, sublimation-printed cloth surface, stitched edges. Standard MOQ is 200 pieces per design — large-format mats can start at 100 pieces as a trial order.

Extended XXL desk mat with full-color custom printed design
100pc
Large-format trial order
1200×600
Largest standard size (mm)
5-7
Days production
2-5mm
Base thickness options

Large-format sizes we produce

These are the extended formats ordered most often by gaming peripheral brands, streamer merch lines, and corporate offices. Anything between or beyond them can be cut to your dimensions.

Size Dimensions (mm) Dimensions (inches) Typical use Min. desk width
Large / XL 900×400 35.4"×15.7" Full-size keyboard plus mouse, single monitor — the dominant gaming SKU 1000 mm
Large / trial format 1000×400 39.4"×15.7" Wide desks with limited depth; qualifies for the 100-piece trial order 1100 mm
XXL extended 1000×500 39.4"×19.7" Dual monitor, low-DPI gaming, deeper desks 1100 mm
Extreme / XXXL 1200×600 47.2"×23.6" Full desk coverage, esports setups, content creators 1300 mm
Custom Your dimensions — Product lines built around a specific desk model or brief —

Specify a mat 50–80 mm narrower than the usable desk width so it does not overhang the edge or catch on drawers. Full dimensions in millimetres and inches for every tier, including the smaller formats, are in our desk mat size guide.

Custom sizes carry no tooling surcharge. Cloth-top rubber-base mats are die-cut from continuous stock rather than moulded, so the cost difference between a 900×400 and a 950×450 is the material area delta — typically under 10% at the same thickness and surface. Lead time is identical to standard sizes.

200 pieces standard, 100 pieces on large formats

The order minimum is set by print economics, not by policy. Here is exactly how it works and what it costs.

The rule in plain terms

The minimum order quantity is 200 pieces per design for standard pad types. Large-format desk mats — 1000×400 mm, 600×400 mm and similar oversize sizes — can be produced as a 100-piece trial order instead, because the larger print area carries more of the fixed setup cost per piece.

Setup cost — colour matching, proofing and press calibration — is largely fixed per design and is recovered over the total printed area, not the piece count. A 1000×400 mm mat covers roughly five times the area of a 220×180 mm gaming pad, so 100 large mats carry a comparable share of that setup as several hundred small pads.

Quantity Extended desk mat, per piece Notes
100 pcs Quoted per project Trial order, large formats only. Unit price sits above the 200-piece rate because the setup is shared over fewer pieces.
200 pcs+ $3.50 Standard entry quantity for any size or design.
500 pcs+ $2.80 Volume rate. Sea freight becomes worth costing at this quantity.

Prices are indicative for a cloth-top mat on a natural rubber base and vary with size, thickness, edge finish and print complexity. Request a quote with your dimensions and artwork for an exact figure, including freight to your country.

A trial order is a normal way to begin, not a concession. Most B2B relationships here start with one modest run: you check colour fidelity, edge stitching and packaging against your own artwork, then scale up once the result is in hand.

Materials, thickness and edge finish

Every mat is assembled from components you choose. These are the options available on large-format orders.

Base & thickness

Natural rubber (standard) Best grip and the flattest lie on a large surface. Used on most extended desk mat orders.
3 mm — standard The default for 900×400 and larger. Enough body that the mat does not feel flimsy across the span.
4 mm — premium Improves wrist comfort and softens the mat border. The spec that supports a premium retail price.
2 mm and 5 mm 2 mm for speed-focused gaming lines and lower freight weight; 5 mm for maximum cushion, at a real weight cost at XXL sizes.

Surface

Control cloth (high friction) Textured fabric for precise, controlled movement. Standard for office and mixed-use desk mats.
Speed weave (low friction) Smooth micro-weave for fast mouse movement. Preferred for FPS and competitive gaming lines.
Full-color sublimation print Ink is heat-pressed into the fibres — permanent, edge-to-edge, no cracking. Unlimited colours and photographic artwork.
Artwork AI, PSD, PDF or PNG at 300+ DPI at final print size. Low-resolution logos can be rebuilt by our design team.

Edge finish

Stitched (recommended) Overlocked stitching in any thread colour. From 900×400 upward it prevents the cloth peeling from the base at the perimeter.
Heat-bonded Clean sealed edge with no visible thread. Suits minimal, office-oriented product lines.
Raw cut Lowest cost. Appropriate for promotional runs where lifespan is measured in months, not years.
Private label UPC/EAN barcodes, FNSKU labels and Amazon FBA-ready polybag and carton prep on OEM/ODM runs.

From brief to delivered pallet

1

Send the brief

Dimensions in millimetres, thickness, edge finish, surface type, and your artwork at 300+ DPI.

2

Proof and quote

A free digital proof and a production quote come back within 24 hours. A physical pre-production sample can be shipped on request.

3

Print and confirm

Sublimation printing, edge finishing, QC on the batch. Pre-shipment photographs of the finished mats are sent to you before dispatch.

4

Ship worldwide

Express (5–7 days), air (10–15 days) or sea (25–35 days). DDP available for the EU, UK and USA.

Extended desk mat questions

What is the minimum order for a custom extended desk mat?
200 pieces per design is the standard minimum across the SkyTroni Pads range. Large-format desk mats (1000×400 mm, 600×400 mm and similar oversize sizes) can be produced as a 100-piece trial order instead, because the larger print area carries more of the fixed setup cost per piece.
Which extended desk mat sizes do you produce?
The large-format catalogue runs 900×400 mm, 1000×400 mm, 1000×500 mm and 1200×600 mm. Custom dimensions such as 950×450 mm or 1100×550 mm carry no tooling surcharge, because cloth-top rubber-base mats are die-cut from continuous stock rather than moulded. Every size tier is listed in the desk mat size guide.
Can I see the print before the order ships?
Yes. A digital proof with your artwork is free and is approved before production starts. Every batch is inspected for print accuracy, edge finish and base consistency, and pre-shipment photographs of the finished mats are sent to you for confirmation before the order is dispatched.
How thick should an extended desk mat be?
3 mm is the standard for large formats and the most ordered specification. 4 mm is the premium option that justifies a higher retail price — it improves wrist comfort and softens the mat border. 2 mm suits speed-focused gaming lines and ships lighter, which matters at XXL dimensions.
How long does production take and how do you ship?
Production is 5–7 business days after digital proof approval. Shipping is express (5–7 days), air freight (10–15 days) or sea freight (25–35 days) for large orders. DDP is available for the EU, UK and USA, so customs clearance and import duties are handled for you.
Are the mats compliant for the EU and US markets?
Yes. Our mouse pads and desk mats are manufactured to REACH, RoHS and California Proposition 65 (CA 65) compliance standards. Documentation is available on request.

Request a desk mat quote

Send your dimensions and artwork. You get pricing, a mockup and a shipping estimate within 24 hours.